Cardboard packaging boxes and flat pack boxes are a staple of the warehousing, transport and export function of any business. But there is more to the humble cardboard box than you’d think. They come in a variety of shapes and sizes, can handle a variety of weights and some even come with their own pallets attached.

So which box types suit your needs and how do you choose? Read on.

Types of cardboard packing boxes

Cardboard packaging boxes and flat pack boxes are a staple of the packaging industry. Mention ‘packaging’ to most people and they think boxes. However, they are more interesting – and useful and varied – than you might think. And getting the right box for your storage needs is crucial.

Getting the right kind of box for your business can help smooth processes, protect your products, expedite storage and, if you are using branded postal boxes to send out your goods, create the right impression about your company. So, choosing the right kind of box is more important than you think.

Cardboard packaging boxes come in a variety of shapes, sizes and can be made of a variety of materials and constructions methods depending on how they are going to be used. They also throw up the issue of what types of tape and other fixings are needed to seal them, as well as coming with a range of inserts to allow for packaging specific items, such as bottles.

There are even a range of accessories such as wheels and handles to make storing and moving goods packaged in boxes easier. So how do you choose?

First of all there are a wide variety of boxes to choose from. At RAJA we offer a  ‘standard’ box, which comes in a range of sizes as well as being single, double or triple-walled depending on what you need to store and how, as we shall come to. Triple-walled boxes are also known as loading cases and are really tough.

There are also ranges of boxes with single, double and even triple walled boxes that come in white, that stand out and are excellent for getting your consignments noticed or for when you really need handling instructions to be obvious.

For more tailored needs and to pack a more diverse range of products, such as picture frames, mirrors, gifts, computers and industrial equipment, cardboard boxes come in a variety of shapes and dimensions, including many ‘flat’ boxes.

Many of these flat boxes are the kind of thing that many shoppers will be familiar with as what their goods arrive in when ordered online. One piece flat cardboard boxes  are designed for slim products and, with the item placed in the centre and the flaps wrapped around, theses boxes leave an extended edge that provides impact resistance and corner protection.

For the storage or transportation of items of varying sizes, telescopic boxes offer an ideal solution. Made up in two parts, with a lid that slides over a base, these boxes are great for accommodating different sized products as the lid can be slid as far down as required, always providing great protection for what’s inside. They look good too and, for postal items, offer a more novel unboxing experience.

Do I need strong packing boxes?

While there are a variety of different sizes, shapes and finishes of cardboard packaging boxes, one of the main questions asked of flatpack boxes is how strong they are – or moreover, how strong do they need to be for a particular job.

The strength of a cardboard box needed is determined by what is going in it and what are you going to do with it. For anything over 100kg, double or triple-walled large packing boxes are needed – up to a maximum of 500kg for some triple wall boxes.

If the boxes are to be loaded and stacked, or palletised, then they need to be strong, with supportive lids and corners. Many boxes are also used for transport and even export. These will be subject to stacking, moving and bumping and so need to be of strong specification.

The triple wall loading cases are made from triple wall top quality rigid flute corrugated board with 200gsm Kraft paper finish. Outer B flute 140gsm, 3-6mm thick with a 140gsm test; inner C flute 140gsm, 4-8mm thick with a 140gsm test and inner A flute 140gsm 5-10mm thick with a 200gsm test lining.

For added strength, large boxes can also be purchased with cardboard caps and sleeves that allow for stacking and provide heavy duty protection. They are made of a stitched heavy duty corrugated sleeve, two end caps fitting top and bottom. These large cardboard boxes are easily collapsed for return or storage and can be easily stacked.

Some pallet sized cardboard boxes like the capacitainer pallet box come not only as flat packed boxes, but are also secured to their own Inka Presswood pallets with white plastic plugs, which fit in to pre-drilled holes on the base of the box and on the pallet. The boxes feature a drop down window making access to the contents quick and easy.

These boxes are made from double wall corrugated board (except CAPAC10 which is triple wall) and the Inka Presswood pallets are manufactured from processed recycled waste timber and are certified for export to: Argentina, Australia, Brazil, Canada, Chile, China, India, Japan, Mexico, New Zealand, South Africa, Taiwan and the USA.

For small packing boxes similar rules of thumb apply, but naturally they tend to be able to handle much less weight, instead being designed for gifts and much smaller, often more delicate items.

Choosing tape for packing boxes

When putting items in boxes for storage, transport or postage it is key that they stay in the box. This is where tape and strapping comes in.

For a large packing box, many companies opt for strapping tape to seal boxes. Polypropylene hand strapping has a breaking strain of between 120 and 260kg and is easy to apply and won’t corrode. It is also extremely tough.

Kits that feature a box of strapping – that is easily carried around the warehouse – and the tools to make applying it easy are also available, making it easy to strap up large storage boxes and pallet boxes.

For medium sized boxes and loads, packaging tape can be used to seal up boxes. It is really easy to apply – and easy to remove. It can also be branded with either the company logo, a message, or, if needed, a warning message.

So there you have it: cardboard boxes come in an almost infinite range of sizes and shapes and can handle loads up to 500kg – can be stacked, exported and can even come with their own pallets.

The other advantage they have is that they can be recycled and so are increasingly popular in our environmentally-conscious day and age. Happy packing!

Tip: How to dispose of your used cardboard boxes

>> Find out how

Want to know more about our wide range of cardboard packaging boxes?

For additional advice on cardboard packaging boxes in all their various shapes, sizes and forms, our Packaging Experts are here to help you find the right solutions and arrange next day delivery. Simply call us on 0800 542 44 28 or visit www.rajapack.co.uk.